REAR CRANKSHAFT OIL SEAL > INSTALLATION

for Preparation Click here



1. INSTALL REAR ENGINE OIL SEAL


A198272

  1. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the oil pan and cylinder block.

  1. Apply seal packing in a continuous bead as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    NOTICE:
    1. Remove any oil from the contact surfaces.
    2. Install a new rear engine oil seal within 3 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after installing.



    A206026E02

  1. Wipe off the excess seal packing, leaving only the specified amount in the areas shown in the illustration.
    Text in Illustration 
    *1
    		Seal Packing

  1. Apply MP grease to the lip of a new rear engine oil seal.

    NOTICE:
    Keep the lip tree from foreign matter.



    A196135E01

  1. Using SST and a hammer, tap in the rear engine oil seal until its surface is flush with the cylinder block and oil pan.

    SST
    09950-70010   (09951-07150)
    09223-47020  

    Oil seal tap in depth:
    -0.2 to 1.2 mm (-0.0079 to 0.0472 in.)

    NOTICE:
    1. Uniformly tap in the oil seal.
    2. Do not tap the rear engine oil seal at an angle.
    3. Wipe off extra grease from the crankshaft.



2. INSTALL INNER OIL SEAL (for Manual Transaxle)

  1. Apply MP grease to the lip of a new inner oil seal.

    NOTICE:
    Keep the lip free from foreign matter.



    A196136E01

  1. Using SST and a hammer, tap in the inner oil seal until its surface is flush with the ring gear sub-assembly.

    SST
    09950-70010   (09951-07150)
    09951-01600  

    Oil seal tap in depth:
    14.7 to 15.7 mm (0.5787 to 0.6181 in.)

    NOTICE:
    1. Uniformly tap in the oil seal.
    2. Do not tap the oil seal at an angle.



3. INSTALL RING GEAR SUB-ASSEMBLY (for Manual Transaxle)


    A196133

  1. Install the ring gear sub-assembly.

    NOTICE:
    Do not forcefully pry the ring gear sub-assembly during installation.



    A199791

  1. Using a screwdriver, install a new snap ring.

    NOTICE:
    Confirm that the snap ring is correctly located in the groove of the crankshaft bearing.



4. INSTALL ONE-WAY CLUTCH O-RING (for Manual Transaxle)

  1. Install a new one-way clutch O-ring.



5. INSTALL ONE-WAY CLUTCH ASSEMBLY (for Manual Transaxle)


    A196128

  1. Turn the one-way clutch assembly counterclockwise while installing it.



6. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)

  1. Using SST, hold the crankshaft.

    SST
    09960-10010   (09962-01000, 09963-01000)

  1. Clean the 8 bolts and their holes.



    A057108E11

  1. Apply adhesive to 2 or 3 end threads of each bolt tip.
    Text in Illustration 
    *1
    		Adhesive

    Adhesive:
    Toyota Genuine Adhesive 1324, Three bond 1324 or equivalent



    A219350E01

  1. Temporarily install the front flywheel plate spacer, the flywheel and the rear flywheel plate spacer with the 8 bolts.
    Text in Illustration 
    *1
    		Front Flywheel Plate Spacer
    *2
    		Flywheel
    *3
    		Rear Flywheel Plate Spacer
    V100135
    		Engine
    V100136
    		Transaxle

    HINT:
    1. The front spacer is reversible.
    2. As the rear flywheel plate spacer and the flywheel are not reversible, be sure to install them in the direction shown in the illustration.

  1. Fully tighten the 8 bolts in the order shown in the illustration.

    Torque:
    78 N*m{ 795 kgf*cm , 57 ft.*lbf }

    NOTICE:
    Do not start the engine for at least an hour after installing the flywheel.



7. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)

  1. Using SST, hold the crankshaft.

    SST
    09960-10010   (09962-01000, 09963-01000)

  1. Clean the 8 bolts and their holes.



    A057108E11

  1. Apply adhesive to 2 or 3 end threads of each bolt tip.
    Text in Illustration 
    *1
    		Adhesive

    Adhesive:
    Toyota Genuine Adhesive 1324, Three bond 1324 or equivalent



    A217376E01

  1. Temporarily install the front drive plate spacer, the drive plate and the rear drive plate spacer with the 8 bolts.
    Text in Illustration 
    *1
    		Front Drive Plate Spacer
    *2
    		Drive Plate
    *3
    		Rear Drive Plate Spacer
    V100135
    		Engine
    V100136
    		Transaxle

    HINT:
    1. The front spacer is reversible.
    2. As the rear drive plate spacer and the drive plate are not reversible, be sure to install them in the direction shown in the illustration.



    A217375E01

  1. Fully tighten the 8 bolts in the order shown in the illustration.

    Torque:
    88 N*m{ 897 kgf*cm , 65 ft.*lbf }

    NOTICE:
    Do not start the engine for at least an hour after installing the drive plate.



8. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)

  1. Install the clutch disc assembly (Click here).



9. INSTALL CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY (for CVT)

  1. Install the continuously variable transaxle assembly (Click here).